johnsmachines

machines which I have made, am making, or intend to make, and some other stuff. If you find this site interesting, please leave a comment. I read every comment and respond to most. n.b. There is a list of my first 800 posts in my post of 17 June 2021, titled "800 Posts"

Category: Pressure gauge

Another pressure gauge.

Stuart Tankard rescued this large pressure gauge from being scrapped, and restored it.  It is now often on display at our club exhibitions.  I confess that I did not pay it much attention, until my recent interest in boilers and pressures.

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It is a big gauge, and the works are all on view.  The blue light is aesthetic I think.

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You can see the Bourdon tube, the link, the quadrant.  The nice aspect is that this gauge is very accurate.

 

 

Adjusting Pressure Gauges

In a recent post about 2 pressure gauges which I bought at a club auction, a reader (Daredesign) asked whether pressure gauges are able to be adjusted if the calibration is out.

 

 

One of our GSMEE members used to manufacture pressure gauges, so I asked him.

Frank and an artist made about one gauge per day.  They were precision instruments, reading within 1:200 of the gauge reading.  And priced accordingly.  The face marks were painted by hand onto each gauge face by the artist, in positions marked by the instrument maker in a temperature controlled room.

Pressure gauges CAN be adjusted.  And the better the quality of the instrument, the more readily it can be adjusted.  The means of adjustment depends on the nature of the error.

If the error is a constant number throughout the pressure range, the pointer is removed from its tapered spindle and replaced in the new position.

If the error varies throughout the pressure range, the adjustment is of the inside mechanism.  Two arms named the link and the quadrant are joined together and the join position and angle between the parts can be adjusted.  The length of the link can also be adjusted.  Frank gave me a detailed explanation of the types of errors and the adjustments, and I do not remember the details.  I imagine that these procedures should be left to experts like Frank.

Frank also explained the workings of the Bourdon tube which is the main component of most pressure gauges.  The Bourdon tube is a thin walled, oval section, copper-beryllium  alloy tube, bent into an arc, and closed at one end.  With pressure increase the tube tends to straighten, and the movement is translated into movement of the dial needle.  The copper alloy is chosen because of a property called hysteresis, which I understand means that it returns exactly to its original shape when the pressure in the tube returns to its resting level.Bourdon tube pressure gauge. 

In this diagram, the quadrant is named “sector”.  The angle between the segment lever (or “quadrant”) and adjustable link should be 90 degrees when the pressure is halfway in its range.

So, I hope, Daredesign that this answers your question, and that I am reproducing the information accurately.

 

6″ Vertical Boiler. Calibrating the pressure gauge

I bought 2 pressure gauges at a recent Model Engineering Club auction night.  I paid $AUD40 for the pair, although I was really only interested in the smaller one.

It was a bit of a gamble.  Would they work?  Accurate?

Stuart mentioned that he had an instrument for calibrating gauges, and he checked my gauges.

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This gauge was item 51 at the auction.  It is about 4″ diameter and has some style!   Brass of course.   The cream painted instrument with the shiny brass weights is the calibration gauge.  It confirmed that my gauge was spot on at pressures of 50, 100, 150, 200 qnd 250psi.

The smaller gauge, 38mm  1.5″ diameter which I will use on the Trevithick dredger engine, was not quite as accurate, being 2.5psi out, but is adequate for use.  It is also British made, brass, and nice appearance.

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