CNC Mini Mill -7
A few subjects to update, including the mini mill build, the USS Constitution, the 110pr Armstrong gun model, and plans for another ship modelling machine.
The CNC Mini Mill. The mill itself is finished. I had to replace all of the linear bearings and 8mm hardened steel rods because the play was excessive. I knew that the first shipment of 8mm rods from AliExpress were undersized (7.97mm) and all had a detectable bend. AliE offered to refund if I returned them, but I decided to just try a different AliE supplier. The next lot of 6 x400 x8mm were again a bit undersized at 7.98mm, and were not bent, but still the play was excessive. Slow learner, I tried again with another order and called it quits when they came in at 7.99mm (new Mitutoyo micrometer). But there was still excessive play, so I wondered about the linear bearings. Stuart T came to the rescue with some leftovers from his build of the mini mill, and they solved the problem. No detectable play at all. So it was both the steel rods AND the bearings at fault. Anyway, all fixed. And now I have 20 dodgy spare linear bearings, and 12 dodgy steel rods. Stuart said to bin the lot. But I can’t quite do that, so into the workshop supplies for the time being.
Also, I have now copied Stuart’s design for the electronic controls, and set them up in a nice plastic box with a transparent lid. SO many exciting coloured lights that I want to be able to see them at a glance.

There is a power transformer under the alu shelf, and on top are 4 stepper motor modules (foreground), the CNC controller and breakout board, rear. Also a computer fan, power switch and fuse, E stop panic button, 25db connector for the pendant control, and Ethernet port to connect to the computer.
The only things missing are the bits to transport the electrons around the place. Will happen soon! Then have to decide just what this machine is going to be used for. Yeah yeah. Another tool looking for something to do.
Constitution has had a rest while I have working on the mini mill. But in the past week I have been busy making masts and fighting tops, and trying to decide on the order of glueing bits together. Bowsprit and 3 more vertical masts almost finished. But no stays yet in place. The instructions say to totally finish the hull and fittings before commencing the rigging. Oh, have I mentioned that I made a ropewalk for making the models fixed and running rigging, as well as the cables? I forget. Well, the fixed rigging gets installed first, and some of those big ropes are totally served (are totally covered with thin rope to increase their resistance to water ingress, and rotting, and increase longevity. Did you know that a ship of Constitution’s size had approx 50km of rope, and the average life of a rope of the era was only 5 years!
As well as serving the ship’s ropes, there is a process called seizing. Best to look at a picture…

Securing a rope end by doubling it back on itself, and binding the 2 parts together with smaller rope is called seizing.
I tried my hand at seizing, but was totally dissatisfied with the result.

Seizing on the 3 bowsprit stays. Pretty lumpy and crappy. Got to be a better method. Also my effort at micro painting. That stars and stripes is about 10x7mm. A bit sad considering that these hands used to do microsurgery.
So, a machine to do seizing and serving (and worming or snaking and parcelling, but more about those later), is in my plans. Another machine is being planned. CNC again. And the control box listed above will control the seizing/ serving machine. More about that in a future post.
Finally, and incredibly exciting, is that my post about modelling the sights on my 110pr Armstrong cannon in 2022 https://johnsmachines.com/2022/10/25/model-armstrong-110pr-sights/ has prompted a response from a UK reader who has recently purchased a tangent sight from an online auction, and he has identified it as coming from an 1867 Armstrong 110pr cannon. In researching the sight Daryl came across my modelling posts, and he has contacted me, forwarding some photographs. Just to remind you, this is what I modelled, from line drawings published in the 19th century…

And here are some photographs taken by and reproduced here with permission by Daryl Pendlebury-Jones of his purchase…..


I might have to remake the sights on my model now that I have seen these pics.




