Buying Copper Pipe for Model Boilers

My next 2 projects require 150mm (6′) copper pipe for the boilers.  The Trevithick dredger engine will operate at only 30psi so the wall thickness needs to be only 2mm thick to comply with the AMBSC regulations.  But the other project, the vertical test boiler will operate at 100psi and the copper needs to be a minimum of 2.5mm thick, or preferably 3.0mm or 3.2mm.

I had purchased a 350mm long x 2.8mm wall thickness piece of 6″ copper pipe at an engineering club swapmeet, so I thought that would be OK for the test boiler, but when I examined it closely I noted some scribed lines from the previous owner’s intended project.  There were also some drilled holes, but they can  be used or filled.  The scribed lines were unacceptable, so thinking that they were not very deep I carefully skimmed the cylinder surface on the lathe.

Copper tube skimming 2.JPG

The headstock end is held lightly in the 3 jaw chuck.  The tailstock is centered in a piece of fitted Delrin.

Taking off 0.05mm per pass, and using a sharp Diamond lathe tool (from Eccentric Engineering), when the marks finally were removed, the wall thickness was down to 2.45mm, just below the minimum thickness for the test boiler.  Bummer!  I can use that piece for the lower pressure Trevithic engine, but what to use for the test boiler?

So I contacted every Australian copper pipe supplier that I could see on the Internet, every model engineering vendor, and visited every plumbing supplies vendor in my region.  2mm thick pipe is available but nothing thicker.  Then to overseas suppliers.  Eventually I located some at MaccModels Engineering Supplies in the UK.  £7.67 per inch for the 3.2mm x 6″.  So my 12″ piece will be almost £95 ($AUD190) plus postage.  I took the opportunity to stock up a few other sizes which I will need for the 2 projects.  Postage came to $AUD170.   A bit painful.

So, to end this expensive story, my 3.2mm thick copper pipe is on its way.  I do feel a bit guilty about the Avgas being burnt to get it here, the kilogram x kilometers of air pollution and CO2.  And the annoyance that it is quite possible that the copper ore was mined in Australia, but I had to go to the other side of the world to buy a bit of the manufactured product.  Or is copper still mined in the UK?

Copper collection.JPG

Gradually accumulating the materials.  The copper sheets and disks are 3mm thick.  The square section rod is for the boiler foundation ring.  I don’t want to start cutting until I have all of the materials.