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machines which I have made, am making, or intend to make, and some other stuff. If you find this site interesting, please leave a comment.

Tag: Acute Tool Sharpening System

30 watt Laser in action.

Not mine, unfortunately.  This one is Stuart Tankard’s.  It is a Ytterbium generated, 30w, fibre laser, and the wavelength is such that the 0.01mm diameter beam will burn holes in metal.  Ytterbium, for those who can’t be bothered to look it up,  is a rare earth metal, atomic number 70,  Stuart has used the laser to cut parts from a 1.2mm thick hacksaw blade.  And in the following video he is making marks in a work-tool rest which I will use on my Radius Master sander grinder.

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It is a 360º protractor, and grid lines at 10mm intervals.   Looks purposeful.  Time will tell if it is useful.

Watch the video.  I am experiencing tool envy.

 

Listening to my own voice is pretty painful.  I hope that it doesn’t grate too much on you.

 

A modification to the Radius Master

The Radius Master is a quality 48″ x 2″ belt sander which is impressively versatile with its 7 work stations.

The work station which is vertical, and against a platten is the one which I expect to use most often.

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Vertical belt, and using the backing platten.

But the supplied work – tool rest is a bit narrow for my taste, and I decided to make another one.

I really like the one which was supplied with the Acute Tool Sharpening System (ATSS).

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The Acute Tool Sharpening System from Eccentric Engineering.

So I bought some 4mm steel plate and cut it to size (150 x 150mm), and CNC milled a support bracket to fit the Radius Master.

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The Radius Master with larger work-tool rest.

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The rest is adjustable for angle and distance from the belt.  Copied from the original.  The bracket is screwed to the plate.  I did not want to risk heat distortion by welding the join.

Then the penny dropped.

Why not use all of the ATSS fittings and fixtures on the Radius Master?  So that is what I have done.

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The ATSS system looks quite at home, yes?

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Hey Gary Sneezby, maybe you should do a deal with Radius Master.

I can quickly swap the ATSS fittings and fixtures between the CBN grinding wheel and the Radius Master.  It will be interesting to see whether the cubic boron nitride wheel or the belt is preferred for different applications.  I expect that the belt will be best for quick removal of material and the CBN wheel for tool sharpening, but we will see.

Oh, and by the way, the bigger work plate does not interfere with any of the other work stations.

And I will ask my friend Stuart to laser engrave some guide lines on the plate.  I have a new design to try.

And finally, here is a link to the video of using the ATSS, by Eccentric Engineering.  It is worth considering.  If you have not done so, I suggest that you look at Eccentric Engineering’s other tools too.  They are very interesting.  The lathe parting tool is the best one which I have used.  And the Diamond lathe tool gets more use on my lathe than any other.

 

 

 

A Modification to the Acute Tool Sharpening System

I have several tool sharpening machines, including an industrial Macson 3 phase machine, a Harold Hall grinder rest, and a Quorn Tool and Cutter Grinder.

But, the one that I use most often is this Eccentric Engineering “Acute Sharpening System”. It was made from a kit and plans supplied by Eccentric Engineering.

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Photo 1: The Acute Tool Sharpening System (Photo courtesy of Eccentric Engineering)

The system consists of a table which is adjustable for tilt and height, a work arm consisting of parallel links and a work head, a straight arm which is adjustable for position and angle and which the work head will slide along, and various fittings for holding lathe tools, ER collets, and others.

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Photo 2: My ATSS. The ATSS with cubic boron nitride wheel on the LHS, and the elegant but less frequently used Harold Hall grinder rest with diamond cup wheel on the RHS.

I purchased the kit of laser cut and spotted parts and the excellent 32 page bound plans from Eccentric Engineering. The parts in the kit require final machining, including drilling, reaming, tapping, turning and milling. It would be quite possible to use bar stock for the parts, having purchased the plans, but the kit is good value ($AUD 250 + GST) and it made the job quick and straightforward. A completely machined, assembled system is also available.  Details at https://eccentricengineering.com.au.

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Photo 3 These are the fittings which I made from the kit, and some extra parts which I bought later.

From the left: hex keys for quick adjustments, angle and gauge templates – most bought from Eccentric, but some made by me, tool holder centre, and collets on the right. Some of the collets are blank to be machined as required. Top right is an ER collet chuck.

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Photo 4 This collet holds a 6mm lathe tool.

This post was not really intended as free publicity for Eccentric, although I am very happy to give it a good rap. It is actually to show a modification which I made to the ATSS table. Shown in the next photos…

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My colleague Stuart Tankard recently acquired a CNC laser engraver which will engrave steel and brass and cut thin metal. I thought that it would be useful to have some accurate lines on the table in a grid, and others at angles to assist with setups. The grids are at 10mm intervals, and the angles are 30/45/60 degrees. In the above photo the straight slide is easily set parallel with the wheel face.

Of course, the cubic boron nitride wheel must first be accurately set to the table, and the grid assists with that….

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Photo 5 Straight edge lined up with the wheel edges and grid.

 

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Photo 6 And here the tool holder base is set at 60º to the wheel.

The angle gauges supplied by Eccentric will serve the same function.  Time will tell if the table marks are useful.

Also I am thinking that the work table on the RadiusMaster could use similar guide lines!

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