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machines which I have made, am making, or intend to make, and some other stuff. If you find this site interesting, please leave a comment.

Tag: Laser engraving

Model Armstrong Gun Cypher

Yesterday I spent some time with 600 grit emery paper on the barrel.  A bit more elbow grease is required, but I took some pics of the progress….

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From the left, the sighting line called the “line of metal”.  There will be a corresponding line on the muzzle.  Next is the weight of the barrel in hundredweight.  81cwt = 4 imperial tons plus one cwt plus 2/4ths of a cwt plus zero pounds.  One hundredweight = 112 lbs, so this barrel weighs 9128lb / 4140kg.   The arrows indicate that the barrel has been “proofed” and accepted for service and also possibly mark the end of bore.  The dot would be where the “vent” would be located (the ignition or touch hole) usually about half way along the powder cartridge.  Then the reigning monarch’s cypher.  In this case, Queen Victoria, with her motto, that of the Order of the Garter.  HONI SOIT QUI MAL Y PENSE.  The translation from French is  “Shame to him who thinks ill of it” (“it” being the Order of the Garter)

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The Royal Gun Factory number of this barrel, and axis lines.  One reference stated that they mark the centre of gravity of the barrel, but according to my assessment, the COG is well behind this point.

The other trunnion marks are yet to be lasered.  Maybe late next week.

I am delighted with the quality of the laser “engraving”.  It is sharp, crisp and finely detailed.  Again, thanks to Stuart Tankard for the use of his laser, and for operating it.

Lasering the Model Armstrong Cannon

This is the Queen Victoria emblem and motto on the original cannon at Port Fairy, Victoria.

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The “Victoria Regina” emblem, and Order of the Garter slogan.

And this is what is now lasered onto the model cannon..

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Pretty good, Hey?  On the model, the emblem is 20x12mm.    It was downloaded from the internet, edited with Corel draw, saved as a BMP file, and then lasered onto the steel model barrel.   This is a photo of the emblem on the model cannon.  The rectangular background will disappear with polishing.

It was made with a 30 watt fibre laser, driven by its owner, Stuart Tankard.  It took about 30 minutes, 200 passes.   Shows up my substandard turning.

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Shows the emblem appearing after 100+ passes.

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and this is an enlarged image of part the laser engraving.

I have some videos of the process, and I will make them available after some editing.

This was incredibly exciting.  The model cannon requires more polishing, and colouring with a gun blacking chemical.

We also engraved the cannon weight, sight marks, and year of manufacture on the trunnions.  I will post those photos when available.

 

 

Lost hearing aid.

Sorry, no photos with this one.  As I was leaving my workshop I realised that I was missing one of my hearing aids.  It was dusk, raining, and I spent almost an hour searching for it, but no luck.  Then I forgot to bring my camera.  So no photos.  Big cleanup of the workshop in daylight tomorrow.

A half day in the workshop today.  Finished silver soldering the chassis angle brackets, then fitted them, and secured them to the girders with bolts.  In order to make sure that the brackets are correctly located for the drilling, I glued them with Super Glue initially.

The first half of the day was spent on the computer, working on Queen Victoria’s Royal cypher which is on the top surface of the cannon barrel.

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The “VR is for Victoria Regina”.  “Honi Soit Qui Mal Y Pense” is the motto of the Order of the Garter.  It translates from the French as “Shamed be (the person) who thinks evil of it”.

It appears to have been machined into the barrel.  On my model it will be about 12.5 x 20mm.  My friend Stuart has a fibre laser which was used to permanently mark guidelines into 2 steel grinder rests (featured in earlier posts), and I am hoping that it will work similarly to put the cypher onto my model Armstrong cannon barrel.  Another option would be to V carve the emblem, using V Carve Pro.  Whichever method is used, I needed a bitmap file of the emblem.  I found several with a Google Images search, but they were very low resolution.  I should have made a rubbing of the cypher when I was at the originals at Port Fairy.

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236×277 but I have spent some time with a drawing program (Corel Draw) tidying up the image, then converting it to vectors, suitable for V Carving.  The laser can interpret a bitmap file.

The curve of the barrel must be negotiated during the lasering or V carving.  Still considering options for that.

So, when the Covid restrictions are lifted, that will be one of the first visits.  To Stuart and his laser.   A practice run on some scrap pipe first.

30 watt Laser in action.

Not mine, unfortunately.  This one is Stuart Tankard’s.  It is a Ytterbium generated, 30w, fibre laser, and the wavelength is such that the 0.01mm diameter beam will burn holes in metal.  Ytterbium, for those who can’t be bothered to look it up,  is a rare earth metal, atomic number 70,  Stuart has used the laser to cut parts from a 1.2mm thick hacksaw blade.  And in the following video he is making marks in a work-tool rest which I will use on my Radius Master sander grinder.

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It is a 360º protractor, and grid lines at 10mm intervals.   Looks purposeful.  Time will tell if it is useful.

Watch the video.  I am experiencing tool envy.

 

Listening to my own voice is pretty painful.  I hope that it doesn’t grate too much on you.

 

A modification to the Radius Master

The Radius Master is a quality 48″ x 2″ belt sander which is impressively versatile with its 7 work stations.

The work station which is vertical, and against a platten is the one which I expect to use most often.

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Vertical belt, and using the backing platten.

But the supplied work – tool rest is a bit narrow for my taste, and I decided to make another one.

I really like the one which was supplied with the Acute Tool Sharpening System (ATSS).

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The Acute Tool Sharpening System from Eccentric Engineering.

So I bought some 4mm steel plate and cut it to size (150 x 150mm), and CNC milled a support bracket to fit the Radius Master.

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The Radius Master with larger work-tool rest.

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The rest is adjustable for angle and distance from the belt.  Copied from the original.  The bracket is screwed to the plate.  I did not want to risk heat distortion by welding the join.

Then the penny dropped.

Why not use all of the ATSS fittings and fixtures on the Radius Master?  So that is what I have done.

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The ATSS system looks quite at home, yes?

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Hey Gary Sneezby, maybe you should do a deal with Radius Master.

I can quickly swap the ATSS fittings and fixtures between the CBN grinding wheel and the Radius Master.  It will be interesting to see whether the cubic boron nitride wheel or the belt is preferred for different applications.  I expect that the belt will be best for quick removal of material and the CBN wheel for tool sharpening, but we will see.

Oh, and by the way, the bigger work plate does not interfere with any of the other work stations.

And I will ask my friend Stuart to laser engrave some guide lines on the plate.  I have a new design to try.

And finally, here is a link to the video of using the ATSS, by Eccentric Engineering.  It is worth considering.  If you have not done so, I suggest that you look at Eccentric Engineering’s other tools too.  They are very interesting.  The lathe parting tool is the best one which I have used.  And the Diamond lathe tool gets more use on my lathe than any other.

 

 

 

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