6″ Vertical Boiler.Spearhead Superheater

by John

Some more progress on the 6″ vertical boiler.  Not much to show, but here it is.

Actually, I have been wondering whether to continue with this blog as a “what I have done today” type diary, or whether to post less often, but when a significant milestone has been passed.  Your feedback would be welcome on this decision.

The superheater is a copper item, which steam passes through, and is located in or just above the furnace.  As a result the steam becomes hotter and drier and more energetic before it is passed through the engine or whatever it is being used for.

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This is a lump of copper, 10mm thick which I have cut off a bar which I had in stock.  It will be machined into the superheater spearhead.

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The copper spearheads machines into shape.  Copper is soft, but it grabs the cutters.  Not nice to machine.  Expert Stuart said that I should have used lubricant.  Next time. 

The sperheads are bronze brazed to copper pipes, but the difficult bit was bending the 1/4″ copper pipe to fit.

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The spearhead is bronze brazed to the copper pipe.  Tricky, but seemed to go OK.  Don’t know yet whether the bronze join is steam tight.

The tricky bit is the 2 x 90º bends, really close to each other.   Does anyone have any good method for doing this?  I ended up with this result, but it is not pretty, and I am sure there must be a better method for creating the bends.

The silver soldered joins are yet to be done into the brass fittings shown.  I ran out of time in the workshop.

This is getting exciting!  I am not too far off firing up this boiler!

Then a visit to the boiler inspector.