Trevithick Dredger Engine- Valves

by John

No workshop posts for a while because I have been making parts for the internals of the engine, and when installed they are not very photogenic.

Since the last post I have made the piston, piston rod and installed soft packing to seal the piston, made the valves and valve handles..

 

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Stainless steel piston rod, bronze 20mm dia piston, and soft packing inserted into the machined groove.

Also made the throttle valve and steam direction valve.

 

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This was the third attempt at making a steam valve.  I went slightly undersized with the first, totally buggered the O ring groove on the second, but the third one looks OK.

 

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Good one (I hope) on the left, and destroyed one on the right.  The lathe tool bit into the bronze.

 

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From left to right.  The bush, the undersize, the buggered, and the OK I hope.  and the plans.

And after all of that, and also making the throttle valve, I discovered a mistake in the plans.  A 1mm discrepancy, which I suspect was an arithmetic mistake on the part of the plan maker.  I decided to modify the valves, bush and valve block rather than remake the valves.

 

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I machined 1mm off the faces shown in the photo, then spent some time prettying it up.  Then took 1mm off the valve lengths, and the valve bush.

 

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This is what it looks like now.  All fixed.  Waiting for Viton O rings to arrive.  Looks OK IMO.