CNC Mill Upgrade -2
by John
The major components arrived this week, from China and USA. Switches, and other components which go “ping” will be bought locally as required. I am hoping that existing pulleys, belts, brackets will be adaptable.
The motors to drive the X, Y and Z axes are 1.2kW AC servo motors which can be connected to single or 3 phase power. Each one weighs 6.7kg (14.7lb) . From China, they are nicely finished. Substantially shorter than the old servos which they are replacing and slightly larger diameter. I am hoping that the slightly larger diameter will not cause major problems.

AC servo. There are 3 of these. Kitchen knife to open the box and for scale.

Old Y axis servo on the right, and the new AC servo left.
And each servo motor came with a controller and cables and connectors.
And the electronics came from USA.

C11 breakout board.

C10 breakout boards x2

And the Smooth stepper control board. It is tiny, but the most expensive electronic component.
All up cost so far is ~$AUD2100, of which shipping is about 25%.
Next step is to swap over the servos. The old shafts are 16mm and the new ones are 19mm. I intend to machine the bores of the pulleys. Hope there is enough meat Tofu to allow that.